The Build Process
Learn about how we can masterfully craft heirloom quality furniture for your home.
Crafting Furniture That Can Last For Generations
Creating custom wood furniture that stands the test of time is an intricate process that combines artistry, precision, and dedication. At Luke's Furniture Company, a leading furniture manufacturer in North Carolina, we pride ourselves on crafting heirloom pieces that will be cherished for generations. Our offerings include popular styles like the James and James dining table and the Magnolia Farm Table, both known for their timeless design and durability. Each step, from selecting the perfect wood to the final protective finish, is meticulously carried out by our master craftsmen, ensuring exceptional quality and craftsmanship.
Hand-Selected Wood for Lasting Beauty
The foundation of any great furniture piece starts with carefully chosen wood.
- Finest Hardwoods: We use premium woods like maple, walnut, mahogany, oak, as well as specialty varieties like ambrosia and spalted maple.
- Selection Process: Each plank is inspected for grain pattern, color consistency, and integrity to ensure the wood enhances both the design and durability of the furniture.
- Client Considerations: We select wood that meets the specific aesthetic and functional needs of each client, ensuring long-lasting beauty.
Preparing & Assembling for Everyday Durability
Once the right wood is chosen, the crafting begins.
- Milling: Rough wood is smoothed and straightened to prepare for assembly.
- Traditional & Modern Techniques: Our craftsmen use a combination of mortise and tenon, doweling, domino, and biscuit joints for strength.
- Thorough Sanding: Each piece is sanded multiple times, from coarse to fine grits, creating a flawless surface ready for finishing.
Fine Finishing Techniques to Highlight Natural Beauty
Our finishing process ensures each piece is a masterpiece:
- Staining & Oiling: Different woods are treated with stains or oils to bring out their natural beauty. For example, oil enhances walnut and mahogany, while stains add depth to maple or oak.
- Protective Urethane Finish: Multiple coats of urethane provide protection against moisture, heat, and wear, with light sanding between coats for a polished, smooth surface.
Watch this short video showcasing the finished version of one of our popular tables:
The Apex
Skilled Craftsmen That You Can Trust
The journey from raw wood to finished furniture is a testament to the skill and dedication of our craftsmen. At Luke's Furniture Company, we take pride in creating handcrafted pieces that are not only beautiful but built to last for generations. Our commitment to quality and attention to detail ensures that every piece we produce is an heirloom in the making. Whether you're looking for a custom dining table, a unique bookshelf, or your own line of living room tables, you can trust Luke's Furniture Company to deliver furniture that combines timeless design with superior craftsmanship. Book an appointment today to begin the journey of creating your heirloom-quality piece.